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    Conventional fuels

    Conventional fuels

    Maximize your diesel, gasoline and jet fuel production, meet stringent regulations, and optimize your refinery operations with our cutting-edge hydroprocessing solutions for all crude-oil fractions.

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    Our processes are efficient and driven by state-of-the-art catalysts to maximize your output at reduced costs and minimized CO2 emissions.

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    We’ve pioneered the field of hydroprocessing since the 1970s.

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    Our ever-improving solutions has helped realize major performance and reliability increases year after year.

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    50% of all ultra-low-sulfur diesel (ULSD) units worldwide rely on our Topsoe catalysts.

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    Our hydrotreating catalysts are trusted by more customers than any other.

    Conventional fuel

    Fuel production, perfected

    Conventional fuels like gasoline, diesel and jet fuel continue to play a crucial role in our energy systems. By fueling a large part of the transportation sector, these fuel types quite literally keep the world moving. In the global ambition to diversify energy systems, conventional fuels remain essential, helping us stay resilient and meet growing energy demands.

    Optimized catalysts and production processes are key to the production of conventional fuels. These fuels are produced from fossil feedstocks, such as oil and natural gas, and responsibly managing these resources to extract maximum value from them is central.

    Certainty in every fuel drop

    Hydroprocessing sits at the cornerstone of modern refining, enabling the production of cleaner, high-quality fuels while maximizing value of the crude oil feedstocks. With our hydrotreating and hydrocracking processes, we offer our customers the flexibility to adapt to evolving market demands and support the transition to cleaner energy solutions.

    Hydrotreating

    We understand the challenges associated with getting the greatest value out of crude oil and efficiently processing all fractions – from very light gas and naphtha to residue. Refineries today face increasing pressure to meet stringent environmental regulations, reduce energy consumption and operational costs, and deliver high-quality end products.

    Our hydrotreating processes and catalysts are designed to help you overcome these challenges through the market’s most comprehensive grading system and highest pickup capacity for removal of metals and other impurities and higher catalyst activity and excellent stability for more effective removal of sulfur and nitrogen on a wide range of feedstocks.

    Explore what we can do for you within hydrotreating below. 

     

    Hydrocracking

    The hydrocracker is one of the most profitable and versatile units in a refinery, transforming heavy feedstocks into lighter, higher-value products such as naphtha, jet fuel, and diesel with ultra-low sulfur content. This process not only maximizes product yields but also ensures compliance with stringent environmental regulations. Whether you're upgrading heavy feedstocks or meeting the growing demand for cleaner fuels, our hydrocracking solutions deliver the flexibility, efficiency, and performance you need to stay ahead in a competitive market.

    We offer comprehensive hydrocracking solutions, and a full range of highly specialized and versatile hydrocracking catalysts designed to optimize performance and maximize value under the ever-changing market conditions of refineries.

     

    catalysts for conventional fuel production

    Stability starts with catalysts

    With their critical impact on process efficiency and selectivity, catalysts are key in refining processes. To get the best possible performance from your hydrotreating and hydrocracking units, it is essential to use catalysts tailored to your specific operating conditions. High catalyst activity is essential for processing heavier feedstocks, extending cycle lengths or reducing temperatures to help save energy and lower CO2 footprint.

     

    We at Topsoe are on a constant quest to perfecting catalyst chemistry. This has resulted in the introduction of various market-leading catalyst series.

     

    Building on the legendary BRIM™ series of catalysts, HyBRIM™ represents an improved production technique for both NiMo and CoMo hydrotreating catalysts. They are state-of-the-art technologies and are successfully applied in the production processes of conventional fuels across the world.

    Catalysts you should know

    HyBRIM catalyst
    TK-611 HyBRIM™

    TK-611 HyBRIM™ is the latest generation, high-activity NiMo catalyst based on the novel HyBRIM™ technology. 

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    HySwell catalyst
    TK-6001 HySwell™

    The TK-6001 HySwell™ heralds a new era within alumina-based hydrotreating catalysts, having very high activity for nitrogen removal and aromatic saturation. 

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    TK-930 D-wax catalyst-1
    TK-930 D-wax™

    TK-930 D-wax™ is an isomerization selective dewaxing catalyst, specifically designed for improvement of cold flow properties.

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    service topsoe

    Maximize your output with our technical service

    Top-tier performance starts with top-tier service. With 85 years of expertise and experience, we provide strong technical service and support to help you maximize your output. Our technical services cover everything from start-up to optimization and troubleshooting. Looking for new opportunities to develop your plant – or your people – through training? We’ve got that covered too.

    A look inside a reactor with Haldor Topsoes Scale Catcher installed.

    Reactor internals designed to deliver results

    Reactor internals will help you create the optimal operating conditions for the catalytic reactions in your hydroprocessing units. They ensure a uniform feed distribution to improve unit efficiency, operational safety and extend your cycle length. This way, our fully custom-made reactor internals optimize the economic performance of your unit.

     

    With more than 30 years of development experience and more than 1500 reactor internals installed worldwide, we are trusted suppliers of F.A.S.T. (Functional, Accessibility, Safety, Time) reactor internals.

     

     

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    Partner with us

    We offer commercially proven and energy-efficient solutions for the production of conventional fuels. Our expertise in hydrotreating, hydrocracking and catalysts is built on decades of scientific research and innovation, helping bring down energy consumption and emissions from fuel production.

    Dive deeper into conventional fuels

    Petrochemical processing

    Catalysts and technologies for all petrochemical product streams.

    Pressure drop control

    Avoid unplanned shutdown caused by pressure drop with our catalyst bed grading know-how and technology.

    Catalyst poison removal

    A major cause of premature catalyst deactivation is impurities in feedstocks. Our expertise in contamination control can help you.

    Unconventional feeds

    Explore our wide portfolio of solutions for processing unconventional feeds.

    Lube oil processing

    Ensure top-quality lube oils and waxes with our hydrotreatment catalysts—delivering superior color, stability, and specification compliance.

    Related solutions

    co-processing for renewable diesel

    Co-processing: A fast-track to renewable fuels production

    We can advise you how to introduce renewable feedstock directly into your diesel hydrotreater along with your fossil feed in a safe and reliable manner. 

    blue-hydrogen

    Blue hydrogen

    Hydroprocessing uses a lot of hydrogen. This offers refiners a chance to decarbonize with blue hydrogen.

    WSA wet gas sulfuric acid

    Wet gas sulfuric acid (WSA) technology

    Convert sulfurous gases into 98% sulfuric acid while producing high-pressure steam to reduce CO2 emissions.

    The HydroFlex™ technology converts a wide variety of renewable feedstocks into transportation fuels_-May-02-2025-05-50-23-5848-PM

    Renewable fuels

    Diversify your production! With HydroFlex™ technology, renewable and non-renewable feedstocks thrive side by side. 

    plane SAF

    SAF through co-processing

    Replace the fossil feedstock in your existing kerosene hydrotreater with 5% renewable feedstock and produce sustainable aviation fuel (SAF). 

    renewable feedstock for co-processing

    Co-processing in hydrocracker

    Given their versatility, hydrocracking units will in some cases be the preferred unit for co-processing.

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    Contact us

    Do you have a question about our products or solutions? Or do you want to know how our technologies can support your business? Contact our experts today.