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    Catalytic VOC removal

    Catalytic VOC removal

     Meet the world’s strictest air quality standards by efficiently and cost-effectively removing volatile organic compounds (VOCs) from your off gases with the CATOX™ catalytic oxidation technology.

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    Upgrade your existing VOC removal plant or design a new one – based on efficient, proven, and cost-effective catalytic solutions.

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    99.9% VOC removal with high energy efficiency.

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    Low CAPEX and OPEX from reliable and tailored solutions.

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    Stay compliant with future-proofed solutions.

    VOC removal

    Compliance without compromise

    As global regulations on volatile organic compounds (VOCs) are getting stricter, staying compliant is more important than ever. Our catalytic oxidation solution, CATOX™, removes over 99.9% of the unwanted VOCs from refinery or chemical plant off-gases, without generating secondary pollutants.

    Tailored for any industrial application

    With many references within pharmaceutical, petrochemical, packaging, paint, coating, food processing and chemical industries you can rely on a well proven catalyst and a design team that ensures the optimization even in the presence of catalyst poisons.Topsoe has experienced partners worldwide available to provide a turnkey solution based on any layout.

    CATOX™: VOC removal through catalytic oxidation

    Our catalytic oxidation solution for the removal of volatile organic compounds (VOCs) is called CATOX. The solution provides a straightforward, reliable way to make VOC compliance affordable, so you can be sure of a “license to operate” – both now and in the future.

     

    The catalysts from the extensive CATOX portfolio can oxidize nearly any industrial gas impurity you might be dealing with – from easily treated compounds like hydrogen to the most challenging ones like short alkanes.

    The CATOX solution offers you

    • High VOC removal efficiency of over 99.9%
    • Low energy consumption through energy recovery and heat integration
    • Flexible integration with various unit designs
    • Quick start-up and wide turn-down range

    Low energy consumption through energy recovery and heat integration

    The CATOX solution operates at low temperatures, typically between 200-400°C. The reaction heat can be recuperated and used for temperature control, so the operation becomes autothermal already at 1-2 g/Nm3 VOC concentration, depending on its type. This significantly reduces energy consumption and the environmental CO¬2 impact of your operations. Additionally, due to lower temperature the process minimizes secondary pollutants such as NOx.

    High VOC removal efficiency of over 99.9%

    The catalytical nature of the process can reduce the oxidation temperature significantly for most molecules. Because of this, the CATOX solution achieves over 99.9% VOC removal efficiency from any gas stream, often already at low temperatures. Catalyst type, volume and operation temperature are selected carefully to ensure complete oxidation even when flows and concentration are varying.

    Quick startup and wide turn-down range

    The catalyst is supplied in its active form and does not require any onsite activation. Due to its relatively low operating temperature, a catalytic unit can be started up and shut down quickly, making it very suitable for batch processes such as paint shops. The catalytic unit can typically be operated at a turn-down rate down to 25% or even lower, ensuring maximum flexibility in the case of varying loads.

    Flexible integration with various unit designs

    The CATOX solution can be retrofitted into your existing reactor. Whether you have a new catalytic oxidation unit project, a regenerative catalytic oxidation (RCO) design, or an existing regenerative thermal oxidation unit (RTO), the CATOX design is flexible to fit in perfectly. 

    Our extensive catalyst portfolio includes a variety of shapes, like pellets, rings, and monoliths, suitable for a variety of industrial applications and in various temperatures, from room temperature to 650 °C. These catalysts are based on carefully selected combinations of precious and/or base metals on a carrier, and efficiently oxidize even the toughest molecules, such as methane. 

    Unit design examples...

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    With reaction heat recuperation, the unit can be operated in autothermal mode above 1-2 g/Nm3 VOC concentration, depending on VOC type. 

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    A common regenerative thermal oxidation (RTO) unit can be modified into a RCO installing a layer of catalyst monoliths.

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    Alternatively, a catalytic reactor can be installed downstream an RTO, using its heat for final gas purification.

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    Combining VOC removal with oxygen removal

    In cases where optimal gas purity and compliance with even the strictest food and industry specifications is needed, the CATOX solution can be used in combination with our oxygen removal technology, O2Xtract™. In this two-step catalytic system, the O2Xtract solution will remove the surplus of oxygen used for the removal of catalytic volatile organic compounds (VOCs).

    Catalysts for VOC removal

    The catalysts applied for CATOX are based on precious or base metals on a carrier. The large portfolio of CATOX catalysts can efficiently oxidize even the toughest molecules, such as methane. The noble metal content has been optimized for a cost optimal solution. Catalysts are manufactured in shape of pellets, rings or monoliths to suit most industrial unit designs.

     

    Catalysts for VOC removal

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    CK-304

    Palladium based catalyst in form of pellets, particularly efficient in alkanes removal.
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    CK-307

    Sulfur resistant platinum-based catalyst in form of pellets, suitable for a variety of applications.

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    Do you have a question about our products or solutions? Or do you want to know how our technologies can support your business? Contact our experts today.